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Common faults of guide pair in parts machining and their diagnosis and removal

Return list Browse times : 34 Release date : 19.06.14

  1、 Rail wound

   If it is Parts processing Our machine tool has been used for a long time , There is a change in the level of foundation and bed , Make the local unit area load of guide rail too large , The level adjustment of the bed guide rail should be carried out regularly , Or repair the precision of guide rail ; In case of long-term processing of short workpieces or over concentrated load , Local wear of guide rail is serious , Attention should be paid to the reasonable distribution of the installation position of short workpieces , Avoid excessive load concentration ; If the guide rail is poorly lubricated , Adjust the lubricating oil quantity of guide rail , Guarantee lubricating oil pressure ; If the material of guide rail is poor , The guide rail shall be treated by electroplating heating and self cooling quenching , Add zinc aluminum copper alloy plate on the guide rail , To improve friction ; If the scraping quality does not meet the requirements , The quality of scraping repair should be improved ; Parts processing Poor maintenance of , Stolen goods falling in the guide rail , Should add Strong machine tool maintenance , Protect the guide rail protection device 。

 Parts processing

  2、 The moving parts on the guide rail do not move well or cannot move

   If it is Grinding damage of guide rail surface , Can use 180# Grinding damage on the guide surface of abrasive cloth grinding machine ; If the pressing plate of guide rail is abraded , Remove the pressing plate and adjust the clearance between pressing plate and guide rail ; If the clearance between the rail insert and the rail is too small , Too tight , The insert retaining screw should be loosened , Adjusting the insert bolt , Flexible movement of moving parts , Ensure 0.03mm Feeler gauge must not be inserted , Then lock the retaining screw , In order to proceed smoothly Parts processing 。


  3、 The machining is uneven at the tool joint

   If the straightness of guide rail is out of tolerance , The guide rail shall be adjusted or repaired , Tolerance 0.015/500mm; If the stopper iron of the worktable is loose or the angle of the stopper iron is too large , The plug iron clearance should be adjusted , The bending degree of plug iron is less than 0.05mm/ Overall length ; If Parts processing Machine levelness difference of , Bend the guide rail , The installation level of the machine tool should be adjusted , Ensure Parallelism 、 Perpendicularity in 0.02/1000mm Within 。


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