Correct selection of processing parameters of pulse power supply , Can improve High precision parts customization Processing index and stability 。 Stay Copper products processing plant Rough machining , Large processing current and pulse energy should be selected , High material removal rate can be obtained ( I.e. processing productivity )。 While finishing , Small processing current and single pulse energy shall be selected , The workpiece with high surface roughness can be obtained 。
High precision parts customization Machining current is the average value of current passing through the machining zone 。 Single pulse energy , Mainly by pulse width 、 Peak current 、 Processing amplitude voltage determination 。 Pulse width refers to the duration of pulse current during pulse discharge , Peak current Peak value of pulse current during EDM , Machining amplitude voltage refers to the peak value of pulse voltage during EDM 。
The following parameters are available Copper products processing plant / Stainless steel processing plant Reference when using :
Finish machining :SA1 Select the first gear on the left ,SA8 Press to “L” Position , The amplitude voltage is 75V About ,SA2、SA3 Connect , Adjust potentiometer RP1, Processing current Stay 0.8~1.2A, Machined surface roughness Ra≤2.5um。
Maximum material removal processing :SA1 Select left to start fourth gear ,SA8 Press to “H” Position , The amplitude voltage is 100V About ,SA2~SA7 Whole Connect , Adjust RP1, Processing current Control Stay 4~4.5A, Available 100m㎡/min About Removal rate ( Processing productivity )。( Material thickness Stay 40~60mm About )。
Large thickness High precision parts customization Workpiece machining (>300mm): Amplitude voltage to “H” Block ,SA1 Select fifth 、 Six Block Power transistor open 4~5 Individual , Processing current 2.5~3A, Material removal rate >30m㎡/min。
Relatively Large thickness High precision parts customization Workpiece machining (60-100mm): Amplitude voltage to High Block ,SA1 Select fifth Block , Power transistor open 4 Individual , Processing current Transfer to 2.5-3A, Material removal rate 50-60m㎡/min。
Thin workpiece processing : Select low amplitude voltage Block ,SA1 Choose first or second Block , Power transistor open 2-3 Individual , Processing current Transfer to 1A About 。
This article Tags : High precision parts customization , Copper products processing plant , Stainless steel processing plant