According to High precision parts customization Experience , Machining of mechanical parts The error sources of the inductive micrometer are as follows :
1、 The nonlinear error of inductance measurement principle
Because displacement and output voltage and inductance are nonlinear , The measurement circuit is also nonlinear , Therefore , Machining of mechanical parts In order to reduce the nonlinear error , Differential structure and limited measuring range are often used 。 For example , Machining of mechanical parts Manufactor For variable air gap measurement range 1/5~1/10 Air gap length of , Solenoid 1/3~1/10 Coil length of , The increase of coil length is beneficial to the expansion of linear range , However, special attention should be paid to the uniformity of magnetic conducting material and winding and the machining accuracy of coil framework 。 Symmetry shall be ensured for differential structure , Reasonable selection of armature length and coil pitch , This should be obtained through experiments 。
2、 Zero position error of micrometer
The bridge output shall be zero when the armature is in the middle position , However, due to the asymmetry of geometric and electrical parameters of the two coils in the mechanism 、 Zero position error caused by inconsistency and other reasons 。 Too much zero voltage will saturate the amplifier ahead of time , Make the servo motor heating and cause the system control failure 。 It is required to measure and select parameters of main parts during assembly , Stability treatment of magnetic materials in processing 。
3、 Temperature error
The change of the temperature of the micrometer will cause zero drift , Its linearity and phase will change Temperature error 。 Change of dimension of mechanism parts caused by temperature change 、 The change of resistivity of materials will change the coil impedance , Destroy the original balance , Permeability of magnetic material caused by temperature change 、 Change of material medium , Change of output inductance and parasitic capacitance 。 Therefore , The magnetic material selection in the mechanism can meet the magnetic requirements , We should also pay attention to the selection and matching of linear expansion coefficient 。
4、 Power fluctuation
Will cause output signal fluctuation , Power fluctuation It will change the magnetic induction strength and permeability of iron core and cause the change of magnetic resistance , Therefore Stay Machining of mechanical parts In , Power supply should be stabilized 。 The fluctuation of power frequency will cause the change of inductive reactance , Differential operation can be used to compensate for its influence , The selected magnetic material should match the frequency change 。
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